Thursday, June 21, 2007

The First Test fit of the engine






















I was heading out of town for the week so not much was going to happen on this project for sometime. I decided it'd be fun to have the engine sitting in the car while I was gone. so thursday evening I loaded it in. It's a tight fit but it's in there. I didn't have the driverside header on but I do have it bolted to the engine and trans mounts and to the car. I also test fit the driveshaft I have and it fit perfect. Lots to do yet but it is looking like it is going to work out.

Wednesday, June 20, 2007

Installing the clutch and brake pedal

The pedal set from a manual BMW was given to me as a christmas present (my car was originally an automatic). I finally installed the clutch and brake pedal into the car this week. The nice thing about installing it was that the bracket that holds the pedals was the same for both the manual and the auto so I just had to transfer the pedals and the master clutch cyl to the car. Sometimes I don't know what BMW was thinking when they desiged some parts of the car. The clutch mater cyl inside the car and not in the engine bay?? Installing the pedals sounded pretty easy but installing the helper return spring proved to be challenging. I finally got it. I found the bracket to hold the other end of the clutch hard line is not on the car and it appears that the electrical connector for the clutch switch is not on the car either. Small stuff but it still has to be done. It would have been nicer to have a manual trans car to start with



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Sunday, June 17, 2007

Power Steering Pressure line




Also done this weekend was the Power Steering pressure line. This I thought turned out really well. It was my first time making a custom powersteering line. Starting at the Power steering pump then working to the rack the part#'s are as follows.
1. Saginaw P/S Metric Conv Adapter (FBM2608)
2. -6 90 Deg Hose End, PS (FBM1389)
3. -6 AQP Pwr Steering Hose (FBG0600 aprx 1.5 feet)
4. -6 45 Deg Hose end, PS (FBM1386)
5. Male 14 x 1.5mm Metric Concave Seat to 6AN, Steel (3276-004)
6. 14mm Crush washer (I reused the one from the steering rack)
Part#5 I had a hard time finding in steel. I did find it at Pegasus. All the other parts were from Hoerr Racing.
Also done this weekend was to put the fireproof sleeve over the steering shaft. Aeroquip fireproof sleeve 1.5" dia was used. Purchased from Pegasus under part#3299-1.50 (aprox 15" worth) I also routed the wiring for the starter between the starter and the block to be farther from the header heat. Then wraped the whole starter in Heat Barrier (Thermo Tec Aluminized Heat barrier). Oh while I'm spitting out part#'s of things I've used. For the oil pressure switch I used a M16x1.5 to 1/8-27 NPT adapter (Equus part# 9848) and a pressure switch from Napa part#0p6613SB They said it was from a typical chevy product and was about $2.00.
Other things done this weekend were to begin the relocation process for the ABS unit, installing the clutch and brake pedal set (the car was an automatic) and relocating the heater valves. These haven't yet been completed.